Like another post'er wrote (re: 1st year MB squeeks / kinks / etc) sheesh, what do you expect for 1st couple year's vehicle runs?
I don't consider the RX400h to be a first or second year production run vehicle. Other than the drive train/hybrid technology, I'd have to guess that it shares 95% or more of its components with the RX330 that was introduced back in early 2003 (2004 model year). That being true, I consider this vehicles body parts to be in their 5th year of production. I didn't expect to be having to deal with rattles and squeaks in a 5th year production vehicle. I previously owned a 2004 GX470 that I purchased new. This was a vehicle in its second year of production. It had a few bugs (drive train related) that were worked out over the first six months of ownership. From that point on, the car was solid as a rock. I never had any squeaks or rattles in it. I guess my expectations were pretty high of the RX400h based upon my previous experience with the GX, as well as owning three other Toyota products over the years (from 1995 to 2002). The GX was built in Tahara, Japan. I 've read articles stating that this manufacturing facility has won many awards over the years including JD Powers Platinum Award for best vehicle manufaturing facility worldwide.
Tahara Japan Production Facility Article
Knowing the RX400h was being built in Kyushu, Japan (albeit a different factory on an island away from the mainland) as opposed to being built in Canada, it gave me some comfort as to what I could expect of the build quality. Not that I mean to knock Canadian manufacturing, moreover, the philosophy of continuous improvement, or Kaizen, has always been so highly touted as being so deeply engrained into the culture of the Japanese people. Thinking that a Japanese built vehicle would be more sound than an American, Canadian, Australian, or European built Toyota may be completely unfounded. The truth may be, "don't believe everything you think"...
Toyota Kyushu Factory Article
When I would bring my GX in for service, most often they would give me an RX330/350 loaner. I did notice on many occasions that there were rattles in the dashes or from the rear cargo areas on the RX's, but I guess I chalked it up to the loaner vehicles not being properly prepp'ed as they would be when being sold.
Besides the obvious convenience to its customers, I've always looked at the loaner program as an opportunity for Lexus to generate additional sales. By giving its current customer an opportunity to try out some of their other product offerings.
I always looked forward to getting back into my GX.
Jim