Thanks for the reply. If this were just a hint of odor I wouldn't be spending my time on this forum. It's strong enough that I have to roll all the windows down. Even then, it's not the odor that bothers me. It's the fact that there is apparently exhaust entering my cabin. I'm afraid there may be odorless exhaust entering the cabin all the time.
As an engineer by trade (electrical), I figured we could solve this problem like we solve EMI problems. We break them out into sources and receivers. That is, there is a source of EMI, and then something has to receive it. For this problem, there is exhaust coming from somewhere, and then it's getting in the cabin somewhere else. That means that I need to check two things: 1) that there is no exhaust leak, 2), that the car is properly sealed.
Since I don't have a lift at my house, I decided to probe deeper into figuring out where the exhaust is getting in. I ended up taking out my trunk lining, and then riding in the trunk while my wife accelerated the car. Interestingly, when the car is turning or on the freeway, the trunk vents are flapping a bit. I'm wondering if this is allowing exhaust in? I put my face right next to the vents, but I couldn't really feel any air entering the cabin. If anything, they were working the way there were supposed to, letting air out. And then, when she turned on the outside air vent (it was on internal circulation before), then fully opened and air was clearly escaping through the vents (again, seemingly normal). I thought about taping them off completely, but after witnessing what they do with the outside air vents on, I was skeptical whether that would do anything, and that it might cause other ventilation problems. Instead, I'm going to take it back to the shop at some point and have them do a more careful exhaust leak check so see if we can pinpoint the source instead.
Any other ideas?