AWJ,
I decided to replace the PS fluid this morning before I went to work. I disconnected the return hose (at the reservoir) and drained the reservoir. Next, I used a short section of 3/8" hose with a plug to cap the return "nipple" on the reservoir. I extended the return hose by about 10" and ran the line into an empty 1QT container. I filled the reservoir with Amsoil ATF and ran the engine for about a second. The empty container now contained about 1/3 QT. I repeated the process two more times until red ATF came out of the return line. I ended up with just over a QT of black/brown PS fluid in the container and nice red ATF in the rack, pump and reservoir. After driving about 20 miles to work I thought that the steering was quicker and more precise (placebo effect?) but the vibration/humming was still there. I'm now convinced that it's something to do with the brake system ... possibly the ABS pump (if there is one). The vibration/noise is definitely more obvious with my foot on the brake but that could be due to an increase in the load on the engine and electrical system .... I'm going to flush and bleed the brake lines and ABS modules over the weekend to see if it helps.
Thanks for the help though .... I appreciate it. Oh, my reservoir is a metal canister and the screen looks very clean.
:)