92Lex Posted October 24, 2004 Posted October 24, 2004 Tools required : Breaker bar Socket wrench A couple of extenstions Torque wrench capable of reading at least 181 lbs Sockets - 8mm, 10mm, 14mm, 17mm, 22mm, 10mm hex Harmonic balancer remover Parts replaced: Timing belt Water pump No.1 idler pulley No.2 idler pulley Tensioner Additional recommended parts to replace: Spark plugs Distributor caps Distributor rotors Spark plug wires Air filter Thermostat Front crankshaft oil seal Camshaft oil seals Serpentine belt Remove air duct - (1) 10mm bolt :
92Lex Posted October 24, 2004 Author Posted October 24, 2004 Take off dust cover, then unhook the clamp, (1) 10mm bolt then air filter housing:
92Lex Posted October 24, 2004 Author Posted October 24, 2004 Disconnect the plug leading to the Mass Air Flow sensor from this and remove the 2 bolts and loosen clamp:
92Lex Posted October 24, 2004 Author Posted October 24, 2004 Remove those 2 hoses to the right, 2 bolts then loosen the clamp to the throttle body and remove throttle body cover and air cleaner assembly: This is the assembly that you have to remove those 2 hoses, clamp, throttle body cover and 2 screws from. Once you have the rectangle cover (throttle body cover) from the picture above off, remove this assembly:
92Lex Posted October 24, 2004 Author Posted October 24, 2004 Drain radiator coolant from radiator before you proceed with this next step. Disconnect coolant hose from thermostat housing:
92Lex Posted October 24, 2004 Author Posted October 24, 2004 Remove this bolt and the one on the other side to remove the radiator, disconnect the 2 ATF hoses at the bottom of the radiator...then remove radiator. Your bolts are probally bigger because someone replaced mines with different bolts:
92Lex Posted October 24, 2004 Author Posted October 24, 2004 Remove fan clutch: Remove fan clutch by loosening these 4 bolts behind it:
92Lex Posted October 24, 2004 Author Posted October 24, 2004 Remove drive belt by placing your wrench/rachet over this bolt and turning it counter clockwise while using your other hand to guide the belt off:
92Lex Posted October 24, 2004 Author Posted October 24, 2004 Remove upper high tension cord holder-(2)10mm bolts:
92Lex Posted October 24, 2004 Author Posted October 24, 2004 Remove right head engine wire cover-(1)10mm bolt:
92Lex Posted October 24, 2004 Author Posted October 24, 2004 Remove oil cap and (2)10mm bolts to remove left head engine wire cover:
92Lex Posted October 24, 2004 Author Posted October 24, 2004 Disconnect the small vacuum hose, remove (4)10mm bolts to remove left head timing belt cover, then do the same for the right head timing belt cover:
92Lex Posted October 24, 2004 Author Posted October 24, 2004 Locate 10mm and 12mm screws and remove them, then disconnect sensors, water bypass pipe then remove timing belt covers for right head and left head of engine (timing belt covers are the 2 plastic things covering half of the distributor caps): Torque specs: 10mm-69in-lb 12mm-12ft-lb
92Lex Posted October 24, 2004 Author Posted October 24, 2004 Remove distributor caps (3)8mm screws: Torque specs: 34in-lb
92Lex Posted October 24, 2004 Author Posted October 24, 2004 Remove distributor rotors (2)8mm screws: Torque specs: 34in-lb
92Lex Posted October 24, 2004 Author Posted October 24, 2004 Locate the (3)12mm bolts, disconnect the crank position sensor wire from each housing, then remove both distributor housings: Torque specs: 13ft-lbs
92Lex Posted October 24, 2004 Author Posted October 24, 2004 Make sure the battery is disconnected before you remove the alternator. Remove 14mm bolts and disconnect plugs to the alternator then remove it: Torque specs: 26ft-lbs
92Lex Posted October 24, 2004 Author Posted October 24, 2004 Remove drive belt tensioner (2)12mm bolts: Torque specs: 12ft-lbs
92Lex Posted October 24, 2004 Author Posted October 24, 2004 Set crankshaft pulley mark to the 0 mark like in the picture above, make sure the marks on your camshaft pulleys line up as well...then remove timing belt tensioner (2)12mm bolts: Torque specs: 12ft-lbs
92Lex Posted October 24, 2004 Author Posted October 24, 2004 Using a 14mm socket, slightly turn the right head camshaft pulley bolt clockwise to loosen the tension on the timing belt...then take the timing belt off of the camshaft pulleys:
92Lex Posted October 24, 2004 Author Posted October 24, 2004 Remove crankshaft pulley bolt (22mm), I used a breaker bar and braced it against the floor like in the picture...then cranked the motor for a second to get the bolt loose (or just just an impact wrench). Torque specs: 181ft-lbs
92Lex Posted October 24, 2004 Author Posted October 24, 2004 Use the harmonic balancer pulley remover to remove the crankshaft pulley:
92Lex Posted October 24, 2004 Author Posted October 24, 2004 Remove fan bracket (4)bolts and (1)nut: Torque specs: (12mm) 12ft-lbs (others) 22ft-lbs
92Lex Posted October 24, 2004 Author Posted October 24, 2004 Remove timing belt cover and spacer (4)10mm bolts: Spacer:
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