I was far from my shop and at a friends house at 2am..i worked on it until i fell asleep. Basically i TORE my trunk all apart exposed all wires looking for broken or loose. I was puzzled because everything was good and most oddly my reverse lights were also on. So i assumed there were no ground issues nor problems that everyone says is typical of the early. I came across a post talking about the PRNDL switch on the trans...anyhow. I went to grab my spare one off my spare engine and trans(i keep alot spare parts for my car) I went to take the 12mm nut off the bar and SNAP! I also managed to take the nut that keeps the switch on and broke that too. I stopped by a toyota dealer with my broken part off my trans to get a price $280 for the switch. I am like forget that, i salvage parts for a living and there are a bunch of C4C V8 cars in the yards. I pulled one of a 1994 SC400...the part was clean...12mm nut that holds the bracket came right off and i left the loosened nut on the switch on and pried it right off.
I get back to shop tonight to change oil and fix this. I used a torch to heat the nut up..tried that SNAP! The stud is actually very rusty. I actually can't believe Toyota uses such a small shaft. Its too fragile and was quite corroded. I pried the switch off and the rest of the shaft is quite corroded.
I notised the circuite coating plastic on back is cracking off the one i took my 100k spare trans, the SC400 one. The one off my 1991 with 270k miles was in very bad shape..you could see where water got in and it corroding, and it looked like it was melting.
I put the switch on from the SC400, plugged it in, bolted on...pushed the shift arm back on(No nut...very unsafe). Turn car on...problem GONE. Started it up..carefully put into gear(arm is not bolted on) and drove it...PROBLEMS GONE. Now this car randomly would not shift correctly for over 2 years... That appears to be resolved.
So for those people here that attack everyone when there R light is on the dash and trans is not shifting. You need to keep this in mind. I have a feeling this problem i have is prone to cars in the rust belt. Also if you try to take the nut off IT WILL SNAP. I will try to rework the arm to make it thinner and then put a new nut on it..there is some threads left. Otherise i need to take trans apart or replace it. I will post photos of this new issue.
I am also swapping a 95-97 gated shifter into my 91 when i fix this.
The one on the left is from my 100k spare trans which i broke. The one on Right is the bad part from my 270k car.


